When I got to the second fuel tank, it was worse than the first and I decided to go with new tanks. I am working on final size but am ordering new aluminum tanks in 3/16th thickness. They should outlast me.
I have almost everything taken apart now, and am close to starting the putting together process. I still have not been able to get the scupper hoses off the through hulls. I don't want to destroy everything, but that may be what I need to do. Some of the through hulls I just broke off with my hand. I took out the floors under the tanks, and the water tank needs to be replaced too. I removed the ladder and the trim tabs so I can re-bed them with 4000 UV. Everything looks really good but I was shocked at the electrolysis that had hit the trim tabs. They are not bonded or have anodes on them so they turned into sacrificial Stainless. I will still reuse them as they still work fine and have a new pump. I removed one of the slider windows and will do the other tomorrow. A bit more wire and fuel hoses need to come out, then I can really start putting things back together.
a couple of those pin holes in the trim tab pic go all the way through.
I enlarged the Limber holes a bit in the bulkheads and put epoxy on them.
I confirmed that the rails have though bolts on the bases. since the bolts are about an inch longer than the need to be, I think I will loosen them, pry up the base, clean as best I can, put down some caulk, then tight them back up. The access path is only 2" on some of them so I am hoping that I can reach with a swivel and long socket. If I lose a nut, I don't know how I would get it back on the bolt.
I did jump ahead and installed one of the transducers.
I have also decided that a new trailer is in order. I don't think this one is worth repairing. I am thinking Load Rite aluminum.
Still no unexpected bad news, so I am happy so far. the transom has been dry everywhere I pull a screw. My biggest fear was that I would find soggy wood somewhere but so far, only the floors under the tanks which is no big deal. got the Coosa board in hand, just need to install it.
The biggest challenge I think I have ahead of me is that I need to build an electronics box because I can't find anything that will work. I will need to put the 16" screen at a bit of a down angle, or it will block my vision a bit when I am standing. If what I build does not work for me, the other alternative is to raise the top a few inches. I think I can just unbolt the top from the aluminum tubing, and add some aluminum tubing to raise it. Thoughts?
I will be shortening the main fuel tank so I can access the front bolt of the fairing for the transducer. I had to cut off part of the internal block because of a bulkhead. the front bolt is on the other side of that bulkhead. That B265 is a beast. Still need to install the 165 on the other side.
I am thinking that maybe I put a small 2 gallon diesel fuel tank for the Webasto heater in that space.
I still have a June 1 target date.