Any way, politics aside, the motor went up a notch.
No cavitation issues, much less porpoising but if there's chop, I still have to use the trim tabs to get the nose right down. No cavitation issues in turns on when bumping over my own wake. So for what I'm doing, it's probably fine - may be not optimal yet but ok enough for now.
I put the foil back on after a few laps of the bay. The spray was not horrendous and it gave me a bit more positive trim to keep the nose under control. But I was out solo, so no photos this go around.
Not sure if I gained any speed, but will do more detailed testing Friday and compare a 4 blade 17p SS prop to a 4 blade 19p AL.
I'd say I'm done the experiments for now and will run it like this for the season around McNeill and a few west coast adventures. Might try one notch higher when I'm done all my house renos and other expenses - CRV head gasket just starting to go and that's no fun...
Very appreciative of all the help, advice and offers for props etc.
Great group here