Well, I’ve got all the answers I was looking for finally. Lots of people will say ‘…i told ya’ and yup, they sure did….
Gonna be a rebuild.
The last question is:
to get to the transom so I can rebuild, do I cut out the splash well or undo the entire top one fastener at a time?
Taking the top off the boat is wayyyy more work than you probably think but, it’s what I would do if it was my boat.
I believe when the factory did them they had the roof and the windshield installed top sides before it was dropped on. There was some assembly clues with my rig that point to this fact.
However I can’t tell if you have access to a gantry in your shop? If not, I would remove the roof and windscreen before peeling it off. In the window tracks there is a tubular plastic packer that will peel out with a pick. Once those are out the side windows will come out——very carefully.
The black vinyl strip in the rub rail extrusions peals out (don’t throw it away) underneath you will find 400 brass screws with galvanized steel nuts that sandwich a 1x7/8” doug fir strap. A lot of the time the nuts are so rotten they aren’t nuts anymore. I removed my entire rub rail. It was horrible. The easiest way forward sometimes was to over tighten the screws until they snapped off. They’re only 8/32 brass screws if I remember correctly. I put the fir straps right back on afterwards and re-bedded everything in boat life polysulfides so I could take it apart again if I ever had to.
Another thing you should be very aware of is you can wrack the hull form of a boat accidentally with too many things torn apart at the same time. The hulls on these boats are thick but you’d be surprised how floppy things can get.
Books are your friend. I’ve mentioned a couple. The Allen Vaitses stuff is exceptional. There is some decent youtube stuff and a lot of really bad youtube stuff to.
I was very lucky to have had access to some real boat mechanics and a Shipwright for advice before I planted the axe in mine.
I truly hope you have fun and are including family or a friend in the tear down to make it more bearable.
Oh!
And wear a respirator when playing in the glass!